Case Studies
- Case Studies
QualityKiosk’s QA for an HSE Platform Drives 98% Zero-Injury Rate Across 600+ Manufacturing Sites
Industry & Segment
Automotive & Manufacturing
Objective
To assure and scale a global HSE safety platform that enables systematic verification of 50 critical controls (including machinery safety and fall protection), delivers reliable, auditable safety checks across 600+ manufacturing locations, and drives a zero‑harm outcome achieving 98% zero‑injury sites.
Overview
A global building materials manufacturer introduced a new mobile platform to streamline safety checks and improve workplace safety culture across its manufacturing sites. This HSE (Health, Safety, Environment) platform supports field teams in monitoring and enhancing HSE practices to ensure zero-harm operations. Built using React Native for cross-platform compatibility, the platform ensures native performance on both Android and iOS devices. QualityKiosk Technologies provided end-to-end Quality Assurance (QA) and ensured that every feature of this platform worked smoothly. Our engagement focused on functional and automation testing with CI/CD implementation throughout the development process. Our work resulted in faster reporting, better accountability, and more consistent safety practices across ~15,000 users and 600+ sites globally.
About the Client
The client is a multinational company and one of the world’s largest manufacturers of building materials, with operations in around 60 countries. The company focuses on cement, aggregates, ready-mix concrete, and sustainable construction solutions, and is recognized for its commitment to innovation and green growth strategies.
Business Challenges
Explore how the client achieved 98% zero‑injury sites across 600+ locations with QualityKiosk’s QA strategy
Solutions Implemented
-
Enterprise HSE safety platform for field teams
The manufacturer introduced a mobile platform to streamline safety checks and strengthen HSE practices, enabling field teams to monitor and enhance “zero‑harm” operations.
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QualityKiosk’s QA enablement for the platform
QK’s role centered on assuring the platform’s reliability so it could be trusted for daily safety verification.
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Formalization of control verification flows
QA supported the platform features that operationalize the verification of machinery safety, fall protection, and other critical controls, ensuring these checks are consistent and auditable.
QK's Strategy
Risk‑based QA prioritization on critical controls
Focus testing depth where the risk is highest (e.g., machinery safety and fall‑protection controls) to make the platform dependable for the most consequential checks.
Scale readiness and reliability
Validate behavior across hundreds of sites and varied operational contexts so the platform performs consistently in global rollouts
Assurance for “zero‑harm” operations
Align test objectives with HSE outcomes—i.e., verifying that workflows, data integrity, and reporting features reliably support zero‑injury goals.
Results Achieved
98%
zero‑injury sites achieved
across the manufacturer’s global footprint via the safety platform assured by QK’s QA.
600 +
manufacturing locations covered
demonstrating reliable performance and adoption at scale.
50
critical safety controls systematically verified
(including machinery safety and fall‑protection standards), closing the gap from ad‑hoc checks to consistent, auditable verification.
Business Impact
Material risk reduction
Achieving 98% zero‑injury across 600+ sites indicates a significant reduction in recordable incidents and severe events, directly lowering operational, regulatory, and reputational risk.
Strengthened safety culture and compliance
The platform’s systematic verification of 50 critical controls (e.g., machinery safety and fall protection) institutionalizes safe behaviors and makes compliance measurable and auditable.
Operational consistency at global scale
Reliable QA helped the safety platform deliver consistent workflows, reporting, and assurance across diverse plants and regions, enabling leadership to manage HSE performance with confidence.
AUT-TRAS-1764
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